I. Project Overview
(1) Project Location: Dandong, Liaoning
(2) Purchasing Unit: Dandong Jinliao Chemical Co., Ltd.
(3) Product Name: Pan Granulator
(4) Product Model: ZKL24
(5) Supply Scope: Complete equipment supply
II. Project Description
(1) Material: Boron-magnesium ore powder, dolomite powder, etc., approximately 100-120 mesh, density around 1.9.
(2) Process: The customer has a disc pelletizer production line. After learning that the pan granulator produces pellets with better roundness and strength, they made their own selection and plan to first build a pilot production line.
III. Main Advantages
(1) High pelletizing rate, with finished pellets featuring uniform particle size and high strength.
(2) Adopts variable frequency speed control motor, facilitating speed adjustment according to process requirements.
(3) Compact structure, small footprint, stable transmission, high reliability, and low noise.
(4) Low failure rate, high production efficiency, reasonable structural design, and long service life.
IV. Precautions
(1) Pre-operation Inspection: Ensure all components are normal and lubrication is adequate.
(2) Material Control: Avoid excessive or insufficient feed to maintain pelletizing effect.
(3) Maintenance: Regular cleaning, lubrication, and inspection of wear parts.
(4) Safe Operation: Comply with operating procedures and avoid equipment overload.
V. Main Technical Parameters of ZKL24 Pan Granulator
1. Specification: φ2400 (designated model)
2. Rotation Speed: 2-20 r/min
3. Total Volume: 3.55 m³
4. Motor Model: YVF-200L-4
5. Motor Power: 30 kW
6. Motor Speed: 150-1500 r/min
7. Reducer Model: ZSY315-71
8. Reduction Ratio: i=71 (with forced lubrication device)
VI. Summary
In addition to the features mentioned above, the pan granulator also offers advantages such as easy maintenance, reduced repair workload, long service life, and improved product quality. It not only reduces equipment investment but also helps enhance the quality of finished products. As a well-known high-tech enterprise in China, Henan Zhengkuang Machinery Co., Ltd. not only possesses strong R&D and manufacturing capabilities in environmental protection, building materials, mining, and metallurgical chemical fields, but is also committed to providing customers with comprehensive, customized services ranging from design, manufacturing, installation, commissioning to operation support. The twin-shaft dispersing machine produced by our company features a simple working principle and convenient maintenance, making it an ideal choice for modern production processes. When selecting and using the equipment, reasonable configuration should be made according to specific needs and environmental conditions to ensure efficient operation and long-term use. With years of dedicated cultivation, our company has gained high recognition both within and outside the industry, becoming an important force in promoting industrial upgrading and technological progress.
