The mineral processing line (also known as the ore beneficiation production line or mineral processing workflow) refers to a series of continuous processes in mining production that transform raw ore into concentrate. Its core objective is to separate valuable minerals from useless gangue (waste rock) through physical, chemical, or biological methods, thereby increasing the grade of the useful components to meet industrial utilization standards.
✔ Key Equipment
The mineral processing production line primarily includes jaw crushers, ball mills, classifiers, magnetic separators, flotation machines, thickeners, and rotary dryers, supplemented by auxiliary equipment such as feeders, hoists, and conveyors. This production line is renowned for its high efficiency, low energy consumption, high productivity, and cost-effectiveness, ensuring economically viable operations for clients.
✔ Applications:
Iron, copper, gold, lithium, rare earth, and other metallic/non-metallic ores.
✔ Advantages
1.High Efficiency & Low Energy Consumption
Features energy-saving ball mills and intelligent separation systems, reducing energy consumption by 15%-20%.
2.Eco-Friendly Compliance
Equipped with wastewater recycling, dust collection systems, and tailings utilization solutions, meeting international standards (e.g., ISO 14001).
3.Stable Profitability
High recovery rate process design (concentrate grade improved by 20%-30%) and automation control ensure maximum ROI for clients.
We provide a complete ore dressing line solution, covering key stages such as crushing, separation, dewatering, and tailings treatment to ensure high efficiency, environmental sustainability, and maximum resource utilization.If you require related ore beneficiation technical solutions, please contact us for a quotation.
1. The ore is first transported to a jaw crusher for primary crushing. The crushed ore is then fed into a ball mill for further grinding to achieve the desired particle size.
2. The finely ground ore powder discharged from the ball mill proceeds to the next stage: classification.Using a spiral classifier, the ore mixture is cleaned and classified based on differences in specific gravities and settling rates.
3. The classified mixture is then sent to a magnetic separator, where magnetic materials are separated from the non-magnetic components under the combined action of magnetic force and mechanical force, leveraging their different magnetic susceptibilities.
4. the mixture is transferred to a flotation machine. Depending on the ore’s properties, specific additives (e.g., collectors, frothers) are introduced to isolate the target minerals from the mixture.
5. After separation, the concentrated ore still contains significant moisture. It is first dewatered using a thickener and then dried in a rotary dryer to produce the final dry ore concentrate.
We have successfully completed projects using various ore processing methods, including:
Gold: Advanced flotation, carbon-in-pulp (CIP), and heap leaching
Iron Ore: Improved beneficiation techniques
Fluorite: Specialized processing solutions
Lead-Zinc: Efficient ore dressing methods
Our tailored approaches help clients achieve:
✔ Higher recovery rates (typically 5-15% better than standard methods)
✔ Lower operating costs with energy-saving designs
✔ Eco-friendly tailings management
