Double-chamber Shaft Kiln
  • Capacity
    50-800(t/d)
  • Limestone size
    30~60/40~80(mm)
  • Scope
    Suitable for industries such as metallurgy, building materials, calcium carbide, aerated concrete and sugar.

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Double-chamber Shaft Kiln
  • Product FEATURE
  • PARAMETER SPARE
  • ENGINEERING CASE
Product FEATURE

Product description:
The double-chamber heat storage shaft kiln is commonly called Maerz kiln. Compared with other lime kilns, it has the lowest heat consumption, high activity of calcined lime and low residual carbon dioxide.
Advantages:
1. Parallel calcination: This is the technical feature of the double-chamber shaft kiln. Because the high temperature flame contacts the lower temperature material, the heat exchange rate is very high, and the relatively low temperature hot gas contacts the material to be burned. Avoiding over-firing and under-firing, the roasted product has better quality, higher activity, up to 360ml or more, and less residual CO2, generally not higher than 2.5%;
2.High heat utilization rate: Due to the heat storage heat exchange system, high-temperature exhaust gas is discharged through the preheated kiln, and after a long time of heat exchange, the heat is transferred to the material, and the waste heat is fully utilized, thus achieving the purpose of energy saving . The heat consumption per unit product can reach 850kcal/kg, which is relatively low among all existing kiln types;
3. The exhaust gas temperature and dust content are low: the exhaust gas temperature is very low due to the sufficient heat exchange between the exhaust gas and the material, the exhaust gas temperature is 90-130°C under normal conditions, and the dust concentration in the exhaust gas is generally 5-8g/m³ , It is easy to take waste gas purification treatment measures, which is beneficial to reduce environmental pollution;

PARAMETER SPARE
Compare itemsSleeve kilnDouble chamber kilnDouble beam kiln
VSK typeBASKMAERZFERCALX
Daily production capacity of single kiln150—600T/D300—600T/D150—500T/D
Fuel calorific value≥1500Kcal/Nm3≥800Kcal/Nm3≥1500Kcal/Nm3
Fuel calorific value≥2400Kcal/Nm3≥2400Kcal/Nm3≥2400Kcal/Nm3
Fuel typeSolid, liquid, gasSolid, liquid, gasSolid, liquid, gas
Gas pressure requirements~17 KPa~50KPa~17 KPa
Minimum particle size of raw material30mm15mm15mm
Particle size ratio1:21:21:2
Principle of calcinationPartly cocurrent, partly countercurrentFull-process parallel calcinationFull countercurrent calcination
Lime activity≥350mL≥350mL≥300mL
Light and over burnt rate≤5%≤4%6~8%
Residual CO2 content in lime≤1.5 %≤1.5 %~2%
Enery consumption index(Kcal/kg lime)900~950×4.18  850~900×4.181050~1250×4.18
Power consumption index(Kcal/kg lime)30~3522~2834~40
Annual operating rate~96%92~96%~96%
Total weight ~2800 ton/set~3200 ton/set~2600 ton/set
Single kiln investment~55,000,000 RMB~50,000,000 RMB~30,000,000 RMB
Exhaust CO2 concentration≥32%≥28%≥32%


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