Cement Production Line
  • Capacity
    50 t/d-3000 t/d
  • Materials
    Limestone, Clay, Gypsum etc
  • Equipment
    Cement Mill, Cement Kiln etc
Cement Production Line
  • Product FEATURE
  • PRODUCTION PROCESS
  • PAPAMETER
Product FEATURE

Cement production line is the construction project to produce cement by a series of equipment. ZK Corp adopts advanced technology and equipment to improve the efficiency, technical level, advanced design, ensure the economical investment for the cement production line. We provide the full range service including design, manufacturing, and installation.
We design and manufacture equipment for new type dry method cement production line, which the capacity varies from 50t/d to 3000t/d.
1. Proven Technology: New five-stage cyclone pre-heater system, high efficiency air girder grate cooler, multi-passage pulverized coal burner, Davison heat temperature fan, jet pulse dust collector, as well as chain-board elevator, chain conveyor adopted in this production line can ensure that the technology is advanced compared to other production lines with the same scale.
2. Energy Saving: We invest substantially in researching and developing alternative fuel technology, and many of our market-leading products are specially designed for use with alternative fuels. Measures have been taken to save energy and reduce consumption. using chain-board elevator and air slides, reliability of the system is enhanced and conveying energy consumption is decreased.
3. Environmental Protection: We provides emissions testing services to help determine if plants need to take emissions-reducing measures. For existing plants, we measure current emissions and make improvement recommendations. For new plants, we utilize the best predictive model in the industry, which calculates with great accuracy what the actual levels will be once the plant is up and operating at full capacity.
4. High Degree of Automation: There is no manual operation in the process of mill running, which realizes the automatic control with long-term, stable, effective, makes milling process more stable, realizes fine work of production.

PRODUCTION PROCESS

Mined limestone is conveyed to crushers for the crushing process.After crushing, limestone, clay,iron powderand other materials will be ground into powder by ball mill or vertical mill, and then transported by air delivery chute to raw meal homogenization silo forstoring and further material mix.

Raw meal shall get into the preheating decomposition system after homogenization where decomposition rate is about 95%, and raw meal is calcined into clinker in the rotary kiln, the formation of clinker.

Then Clinker, gypsum and mixture is ground into qualified fineness cement in the cement mill. Classifier is adopted to adjust the fineness of cement, realizing energy saving production. Cement packing machine and automatic loading machine are used for bagged cement delivery, and cement bulk  device for cement canning leaving factory.

We design and manufacture equipment for new type dry method cement production line, for which the capacity varies from 50t/d to 3000t/d. 

PAPAMETER


Dry process cement production line (25-200t/d)Configuration
Capcity25t/d50 t/d100 t/d150 t/d200 t/d
Rotary kilnSpecificationΦ1.4×33mΦ1.6/1.9×36mΦ2.2×45mΦ2.5×50mΦ3×60m
Capacity1t/h2t/h4t/h6t/h8t/h
Calcination Temperature (℃)14501450145014501450
Raw millSpecificationΦ1.2×4.5m Open circuitΦ1.5×5.7m Open circuitΦ1.83×6.1m Open circuitΦ1.83×6.1m Closed circuitΦ2.2×6.5m Closed circuit
Capacity1.7t/h4.5t/h9t/h12t/h16t/h
Motor power55kW130kW210kW210kW310kW
Cement millSpecificationΦ1.2×4.5m Open circuitΦ1.5×5.7m Open circuitΦ1.83×6.1m Open circuitΦ1.83×6.1m Closed circuitΦ2.2×6.5m Closed circuit
Capacity1.4t/h3.5t/h6.5t/h8t/h12t/h

Motor power55kW130kW210kW210kW310kW

 

New dry process cement production line (300-1500t/d) configuration
Capacity300t/d700 t/d1000 t/d1500 t/d
Pre-heaterC12-Φ2500Φ3500Φ48002-Φ4000
C2Φ3600Φ4800Φ4800Φ5800
C3Φ36002-Φ3700Φ5200Φ5800
C4Φ3600Φ4800Φ5200Φ6200
C5Φ3600Φ4800Φ5200Φ6200
Pre-calcinerSpecificationΦ2200Φ2800Φ4800Φ5200
Rotary kilnSpecificationΦ2.8×44mΦ3×48mΦ3.2×50mΦ3.5×54m
Capacity12.5t/h30t/h42t/h63t/h
Calcination temperature (℃)1450145014501450
Raw millSpecificationVertical roller mill Φ1700Dry mill Φ3.2×7+1.8m Dry mill Φ3.5×10mHRM2800 Vertical roller mill
Capacity30t/h50t/h85t/h130~160t/h
Motor power400kW1000kW1250kW1250kW
Cement millSpecificationΦ2.4×13m Open circuitΦ3×11m Closed circuitΦ3.2×11m Closed circuitΦ4.2×13.5m Closed circuit
Capacity22t/h42t/h64t/h95t/h
Motor power800kW1250kW1400kW3550kW


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