Cement Production Line
  • Capacity
    50 t/d-3000 t/d
  • Materials
    Limestone, Clay, Gypsum etc
  • Equipment
    Cement Mill, Cement Kiln etc
Cement Production Line
  • Product FEATURE
  • PRODUCTION PROCESS
  • PAPAMETER
Product FEATURE

Cement production line is the construction project to produce cement by a series of equipment. ZK Corp adopts advanced technology and equipment to improve the efficiency, technical level, advanced design, ensure the economical investment for the cement production line. We provide the full range service including design, manufacturing, and installation.
We design and manufacture equipment for new type dry method cement production line, which the capacity varies from 50t/d to 3000t/d.
1. Proven Technology: New five-stage cyclone pre-heater system, high efficiency air girder grate cooler, multi-passage pulverized coal burner, Davison heat temperature fan, jet pulse dust collector, as well as chain-board elevator, chain conveyor adopted in this production line can ensure that the technology is advanced compared to other production lines with the same scale.
2. Energy Saving: We invest substantially in researching and developing alternative fuel technology, and many of our market-leading products are specially designed for use with alternative fuels. Measures have been taken to save energy and reduce consumption. using chain-board elevator and air slides, reliability of the system is enhanced and conveying energy consumption is decreased.
3. Environmental Protection: We provides emissions testing services to help determine if plants need to take emissions-reducing measures. For existing plants, we measure current emissions and make improvement recommendations. For new plants, we utilize the best predictive model in the industry, which calculates with great accuracy what the actual levels will be once the plant is up and operating at full capacity.
4. High Degree of Automation: There is no manual operation in the process of mill running, which realizes the automatic control with long-term, stable, effective, makes milling process more stable, realizes fine work of production.

PRODUCTION PROCESS

Mined limestone is conveyed to crushers for the crushing process.After crushing, limestone, clay,iron powderand other materials will be ground into powder by ball mill or vertical mill, and then transported by air delivery chute to raw meal homogenization silo forstoring and further material mix.

Raw meal shall get into the preheating decomposition system after homogenization where decomposition rate is about 95%, and raw meal is calcined into clinker in the rotary kiln, the formation of clinker.

Then Clinker, gypsum and mixture is ground into qualified fineness cement in the cement mill. Classifier is adopted to adjust the fineness of cement, realizing energy saving production. Cement packing machine and automatic loading machine are used for bagged cement delivery, and cement bulk  device for cement canning leaving factory.

We design and manufacture equipment for new type dry method cement production line, for which the capacity varies from 50t/d to 3000t/d. 

PAPAMETER

Dry process cement production line (25-200t/d)Configuration

Capcity

25t/d

50 t/d

100 t/d

150 t/d

200 t/d

Rotary kiln

Specification

Φ1.4×33m

Φ1.6/1.9×36m

Φ2.2×45m

Φ2.5×50m

Φ3×60m

Capacity

1t/h

2t/h

4t/h

6t/h

8t/h

 Calcination

Temperature

(℃)

1450

1450

1450

1450

1450

Raw mill

Specification

Φ1.2×4.5m

Open circuit

Φ1.5×5.7m

Open circuit

Φ1.83×6.1m Open circuit

Φ1.83×6.1m

Closed circuit

Φ2.2×6.5m

Closed circuit

Capacity

1.7t/h

4.5t/h

9t/h

12t/h

16t/h

Motor power

55kW

130kW

210kW

210kW

310kW

Cement mill

Specification

Φ1.2×4.5m Open circuit

Φ1.5×5.7m

Open circuit

Φ1.83×6.1m Open circuit

Φ1.83×6.1m

Closed circuit

Φ2.2×6.5m

Closed circuit

Capacity

1.4t/h

3.5t/h

6.5t/h

8t/h

12t/h


Motor power

55kW

130kW

210kW

210kW

310kW

 

New dry process cement production line (300-1500t/d) configuration

Capacity

300t/d

700 t/d

1000 t/d

1500 t/d

Pre-heater

    C1

2-Φ2500

Φ3500

Φ4800

2-Φ4000

C2

Φ3600

Φ4800

Φ4800

Φ5800

C3

Φ3600

2-Φ3700

Φ5200

Φ5800

C4

Φ3600

Φ4800

Φ5200

Φ6200

C5

Φ3600

Φ4800

Φ5200

Φ6200

Pre-calciner

Specification

Φ2200

Φ2800

Φ4800

Φ5200

Rotary kiln

Specification

Φ2.8×44m

Φ3×48m

Φ3.2×50m

Φ3.5×54m

Capacity

12.5t/h

30t/h

42t/h

63t/h

Calcination temperature (℃)

1450

1450

1450

1450

Raw mill

Specification

Vertical roller mill

Φ1700

Dry mill

Φ3.2×7+1.8m

 Dry mill

Φ3.5×10m

HRM2800

Vertical roller mill

Capacity

30t/h

50t/h

85t/h

130~160t/h

Motor power

400kW

1000kW

1250kW

1250kW

Cement mill

Specification

Φ2.4×13m

Open circuit

Φ3×11m

Closed circuit

Φ3.2×11m

Closed circuit

Φ4.2×13.5m

Closed circuit

Capacity

22t/h

42t/h

64t/h

95t/h

Motor power

800kW

1250kW

1400kW

3550kW


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