Malaysia Light Weight Aggregate Production Granulation Sectoin Project
Release Date: 2022.09.16 Views:

Project Overview

Singapore JO company is a well-known wall pannel production listed company with a high reputation and strong influence in southeast Asia. Its branches are located in Malaysia, Indonesia and Thailand. The project is located in Malaysia. The main production of light weight aggregate used for high-quality wallboard manufacturing. The project uses waste glass and tiles from the city. Through a series of pysical and chemical reactions, qualified light aggregate is produced. The lightweight aggregate has the characteristics of low packing density and high compressive strength. Very suitable for the production of new wall pannel materials.

It turns the municipal refuse which is difficult to deal with into the product with quite high economic value. In line with the current global advanced concept of carbon neutrality. The project consists of crushing section, granulating section, drying and calcination section and screening and packaging section. The main woking task of pelleting section is mixing and pelletizing. It serves as a link between the preceding and the following in the whole factory. It is the core section of the whole factory. The quality of mixing and granulated balls shall directly affect the quality of finished product. Therefore, Singapore JO company has a very high quality demanding on the design and equipment of this section. Through years of investigation and continuous technical exchanges between both sides, we finally determined the solution proposed by our company and entrusted our company to make engineering and production work.


Project Engineering Concept

The equipment runs safely and stably, with less maintenance and less fault.

Accurate measurement with ±0.5%. Precise control of solid liquid blending ratio.

Closed operating space, the outside will not cause pollution to the material. At the same time, the material will not affect the external environment.

Material mixing evenly, perfect fusion.

High quality granulator, the granules produced are full, uniform and strong.

In this system, each dust spot is equipped with bag dust collector, which can effectively control dust and meet the requirements of emission standard.


Project Implementation

This section consists of two independent parallel production systems. The two production systems are independent and complementary at the same time, and can achieve flexible allocation of materials, adjust the formula, and produce products required by the market. Also realized the maintenance mechanism in turning, one system stops, the other system continues to run, does not affect the upper and lower sections of the connection and the normal operation of the whole factory.

The material prepared by the last crushing and grinding system is stored in the large bin, weighed by the precise metering equipment, and then entered into the helical ribbon mixer for full mixing through the conveying equipment. The material mixed by the mixer is entered into the solid metering bin at all levels through the conveying equipment. At the same time there are all levels of chemical liquid metering bin. After accurate measurement into the high efficiency granulator, after the processing of the granulate, the green graule shall be through the conveying equipment into the next section.


Technical Parameter of Main Equipment

ITEM NO.
   
设备位号

ITEM NAME
   

TYPE OR.MODEL
   
规格或型号

Unit单位          

QTY
   
数量       

2

Granulation System
 
制粒系统




2.01-1

Screw Conveyor
 
螺旋输送机

Model: LS200×4.8m
 
规格:LS200×4.8m

pc
 

1



Screw diameter:   200mm
 
螺旋直径: 200mm





Screw pitch: 200mm
 
螺距: 200mm





Transportation   length: 4.8m
 
输送距离:4.8m



2.01-1M

Gear motor
 
减速电机

Power: 3kW
 
功率:3kW

pc
 

1

2.01-2

Screw Conveyor
 
螺旋输送机

Model: LS200×3.5m
 
规格:LS200×3.5m

pc
 

1



Screw diameter:   200mm
 
螺旋直径: 200mm





Screw pitch: 200mm
 
螺距: 2000mm





Transportation   length: 3.5m
 
输送距离:3.5m



2.01-2M

Gear Motor
 
减速电机

Power: 2.2kW
 

功率:2.2kW

pc


 
 

1

2.02

Bucket Elevator
 
斗式提升机

Model: NE15×18.5m
 
规格:NE15×18.5m

pc
 

2



Lifting height:   18.5m
 
提升高度: 18.5m



2.02M

Motor
 
电动机

Power: 7.5kW
 
功率:7.5kW

pc
 

2

2.03

Screw Conveyor
 
螺旋输送机

Model: LS200×16000mm
 
规格:LS200×16000mm

pc
 

2



Spiral Diameter:   200mm
 
螺旋直径: 200mm





Pitch: 200mm
 
螺距: 200mm





Transportation   length: 16000mm
 
输送距离: 16000



2.03M

Gear Motor
 
减速电机

Power: 5.5kW
 
功率:5.5kW

pc
 

2

2.04

Electric flat valve
 
电动平板闸门

Model: 200×200mm
 
型号:200×200mm

pc

2

2.04M

Motor
 
电动机

Power: 0.37 kW
 
功率:0.37 kW

pc
 

2

2.05

Screw valve
 
螺旋闸门

Model: 300×300mm
 
型号:300×300mm

pc
 

4

2.06-1

Screw meter

螺旋计量秤

Model: 3U-WLS-219-2500

型号:3U-WLS-219-2500

pc
 

1



Spiral diameter:   219mm

螺旋直径:219mm





Transportation   length: 2500mm

输送距离: 2500mm



2.06-1M

Variable frequency   motor

变频电机

Power: 1.1kW+3kW

功率:1.1kW+3kW

pc
 

1

2.06-2

Screw meter

螺旋计量秤

Model: 3U-WLS-219-7000

型号:3U-WLS-219-7000

pc
 

1



Spiral diameter:   219mm

螺旋直径:219mm





Transportation   length: 7000mm

输送距离: 7000mm



2.06-2M

Variable frequency   motor

变频电机

Power: 1.1kW+3kW

功率:1.1kW+3kW

pc
 

1

2.06-3

Screw meter

螺旋计量秤

Model: 3U-WLS-219-2500

型号:3U-WLS-219-2500

pc
 

1



Spiral diameter:   219mm

螺旋直径:219mm





Transportation   length: 2500mm

输送距离: 2500mm



2.06-3M

Variable frequency   motor

变频电机

Power: 1.1kW+3kW

功率:1.1kW+3kW

pc
 

1

2.06-4

Screw meter

螺旋计量秤

Model: 3U-WLS-219-7000

型号:3U-WLS-219-7000

pc
 

1



Spiral diameter:   219mm

螺旋直径:219mm





Transportation   length: 7000mm

输送距离: 7000mm



2.06-4M

Variable frequency   motor

变频电机

Power: 1.1kW+3kW

功率:1.1kW+3kW

pc
 

1

2.06-5

Bucket elevator
 
斗式提升机

Model: NE15×14m
 
规格:NE15×14m

pc
 

2



Lifting height: 14m
 
提升高度: 14m



2.06-5M

Motor
 
电动机

Power: 7.5kW
 
功率:7.5kW

pc
 

2

2.06-6

High Efficient Powder Blender

高效粉体搅拌机

Model: BLW-6.0

型号:BLW-6.0

pc
 

1



Equipment full   volume: 6000L

设备全容积:6000L





Equipment max   working volume: 3600L

设备最大工作容积: 3600L





Rotation speed:   26r/min

转速:26/





Main shaft   sealing: compounded packing seal + air-pressurized seal

主轴密封:盘根密封+气密





Mxing time: 10-20   minutes

混合时间:1020分钟



2.06-6M

Motor

电机

Power: 37kW

电机功率: 37kW

pc
 

1

2.06-6D

Outlet device

出料设备

Pneumatic flap   valve

气动翻板阀

pc
 

1

2.06-7

Bag filter

袋式除尘器

Model: ZM48(A)

型号:ZM48(A)

pc
 

1



Air volume:   2100-3200 m3/h
 
风量: 21003200 m3/h





Total filter area:   36 m2
 
总过滤面积: 36 m2





Filter bag   quantity: 48 pcs
 
滤袋数量:48





Inlet air   temperature: ≤120
 
入口气体温度:≤120





Pressure drop:   ≤1200Pa
 
阻力:≤1200Pa





Inlet dust   concentration: ≤200g/Nm³
 
气体含尘浓度:≤200g/Nm³





Outlet dust   concentration: ≤30mg/Nm³
 
出口排放含尘浓度:≤30mg/Nm³





Cleaning   compressor air pressure: 0.5-0.7MPa
 
清灰压缩空气压力: 0.50.7MPa





Cleaning compressor   air consumption: 0.14 m3/min
 
清灰压缩空气耗气量:0.14 m3/min





Bearing negative   pressure: 5000 Pa
 
承受负压: 5000Pa





Pulse valve   quantity: 6 pcs
 
脉冲阀个数: 6



2.06-7M

Fan Motor
 
风机电机

Power: 3 kW
 
电机功率: 3kW

pc
 

1

2.06-8

Manual Butterfly Valve
 
手动蝶阀

Model: DN200
 
规格:DN200

pc
 

3



Type: D41W-0.1C
 

型号:D41W-0.1C





Temperature:   Ambient temperature
 
温度:常温





Working pressure:   ≤0.01MPa
 
工作压力:≤0.01MPa





Equip with flange,   sealing washer and fasteners
 
配套法兰、密封垫片、紧固件



2.06-9

Screw valve

螺旋闸门

Model: 300x300mm

型号:300x300mm

pc

2

2.06-10

Screw Conveyor
 
螺旋输送机

Model: LS315×4000mm
 
规格:LS315×4000mm

pc
 

1



Screw diameter: 315mm
 
螺旋直径: 315mm





Pitch: 315mm
 
螺距:315mm





Transportation   length: 4000mm
 
输送距离: 4000mm



2.06-10M

Motor
 
电动机

Power: 4kW
 
功率:4kW

pc
 

1

2.06-11

Screw Conveyor
 
螺旋输送机

Model: LS315×4000mm
 
规格:LS315×4000mm

pc
 

1



Screw diameter: 315mm
 
螺旋直径: 315mm





Pitch: 315mm
 
螺距:315mm





Transportation   length: 4000mm
 
输送距离: 4000mm



2.06-11M

Motor
 
电动机

Power: 4kW
 
功率:4kW

pc
 

1

2.06-12

Screw Conveyor
 
螺旋输送机

Model: LS315×7000mm
 
规格:LS315×7000mm

pc
 

1



Screw diameter: 315mm
 
螺旋直径: 315mm





Pitch: 315mm
 
螺距:315mm





Transportation   length: 7000mm
 
输送距离: 7000mm



2.06-12M

Motor
 
电动机

Power: 5.5kW
 
功率:5.5kW

pc
 

1

2.06-13

Screw Conveyor
 
螺旋输送机

Model: LS315×7000mm
 
规格:LS315×7000mm

pc
 

1



Screw diameter: 315mm
 
螺旋直径: 315mm





Pitch: 315mm
 
螺距:315mm





Transportation   length: 7000mm
 
输送距离: 7000mm



2.06-13M

Motor
 
电动机

Power: 5.5kW
 
功率:5.5kW

pc
 

1

2.07

Bucket elevator
 
斗式提升机

Model: NE15×18.4m
 
规格:NE15×18.4m

pc
 

2



Lifting height: 18.4m
 
提升高度: 18.4m



2.07M

Motor
 
电动机

Power: 7.5kW
 
功率:7.5kW

pc
 

2

2.08

Screw flat valve
 
螺旋平板闸门

Model: 300×300mm
 
型号:300×300mm

pc
 

2

2.09

Bidirectional Screw Conveyor
 
可逆螺旋输送机

Model: LS315×2200mm
 
规格:LS315×2200mm

pc
 

2



Screw diameter:   315mm
 
螺旋直径:315mm





Pitch: 315mm
 
螺距: 315mm



2.09M

Motor
 
电动机

Power: 3kW
 
功率:3kW

pc
 

2

2.10

Granulation System
 
制粒机系统


set
 

2

2.10-1

Main measuring bin
 
主计量仓

Stainless steel
 
不锈钢

pc
 

2

2.10-2

Pneumatic   butterfly valve for main measuring bin
 

主计量仓气动蝶阀

Model: DN300
 

规格:DN300

pc


 
 

2

2.10-3

Auxiliary   measuring bin
 
辅计量仓

Stainless steel
 
不锈钢

pc
 

2

2.10-4

Screw conveyor for   auxiliary measuring silo
 
辅计量仓螺旋输送机

LS150×1700mm

pc
 

2

2.10-5

Pneumatic   butterfly valve
 
气动蝶阀

Model: DN150
 
规格:DN150

pc
 

2

2.10-6

Solenoid Valve
 
电磁阀

Model: DN15
 
规格:DN15

pc
 

8

2.10-7

Solenoid Valve
 
电磁阀

Model: DN25
 
规格:DN25

pc
 

8

2.10-8

Measuring bin
 
计量仓

Stainless steel
 
不锈钢

pc
 

2

2.10-9

Screw conveyor for   measuring silo计量仓螺旋输送机

LS150×1700mm

pc
 

2

2.10-10

Additives   measuring bin
 
添加剂计量仓

Stainless steel
 
不锈钢

pc
 

2

2.10-11

Screw conveyor for   additives measuring silo
 
添加剂计量仓螺旋输送机

LS150×2000mm

pc
 

2

2.10-12

Chemical liquid   measuring bin
 
化学药剂计量仓

Stainless steel
 
不锈钢

pc
 

8

2.10-13

Solenoid valve
 
电磁阀

Model: DN25
 
规格:DN25

pc
 

8

2.10-14

Liquid mixing bin
 
液体混合仓

Stainless steel
 
不锈钢

pc
 

2

2.10-15

Electric Butterfly   Valve
 
电动蝶阀

Model: DN50
 
规格:DN50

pc
 

2

2.10-16

Pneumatic   butterfly valve


 
 

气动蝶阀

Model: DN250
 
规格:DN250

pc


 
 

4

2.10-17

Nonstandard pipe   parts in measuring system
 
计量系统非标管件


lot
 

2

2.11

Box Type Feeder
 
箱式给料机

Model: B500, L=4000mm
 
型号:B500L=4000mm

pc
 

2



Belt width: 500mm
 
皮带宽度:500mm





Transportation   length: 4000mm
 
输送距离:4000mm



2.11M

Gear Motor
 
减速电动机

Power: 5.5kW
 
功率:5.5kW

pc
 

2

2.12

Manual Ball Valve
 
手动球阀

Model: DN25
 
规格:DN25

pc
 

6



Type: Q41F46-10C
 
型号:Q41F46-10C





Working pressure:   ≤1MPa
 
工作压力:≤1MPa





Material: Carbon   steel with lining of Teflon
 
材质:碳钢衬四氟



2.13

Chemical Pump
 
化学泵

Model: 5020
 
型号:5020

pc
 

6



Flow capacity: 10   m3/h
 
流量:10 m3/h





扬程:20 m


 
 

Lifting: 20 m



2.13M

Motor
 
电机

Power: 3 kW
 
电机功率: 3 kW

pc
 

6

2.14

Manual Butterfly Valve
 
手动蝶阀

Model: DN250
 
规格:DN250

pc
 

2



Type: D41W-0.1C
 
型号:D41W-0.1C





Temperature:   Ambient temperature
 
温度:常温





Working pressure:   ≤0.01MPa
 
工作压力:≤0.01MPa





Equip with flange,   sealing washer and fasteners
 
配套法兰、密封垫片、紧固件



2.15

Bag Filter
 
袋式除尘器

Model: ZM32(A)
 
型号:ZM32(A)

pc
 

2



Air volume:   1500-2100 m3/h
 
风量: 15002100 m3/h





Total filter area:   24 m2
 
总过滤面积: 24 m2





Filter bag   quantity: 32 pcs
 
滤袋数量:32





Inlet air   temperature: ≤120
 
入口气体温度:≤120





Pressure drop:   ≤1200Pa
 
阻力:≤1200Pa





Inlet dust   concentration: ≤200g/Nm³
 
气体含尘浓度:≤200g/Nm³





Outlet dust   concentration: ≤30mg/Nm³
 
出口排放含尘浓度:≤30mg/Nm³





Cleaning   compressor air pressure: 0.5-0.7MPa
 
清灰压缩空气压力: 0.50.7MPa





Cleaning   compressor air consumption: 0.10 m3/min
 
清灰压缩空气耗气量:0.10 m3/min





Bearing negative   pressure: 5000 Pa
 
承受负压: 5000Pa





Pulse valve   quantity: 4 pcs
 
脉冲阀个数: 4



2.15M

Fan Motor
 
风机电机

Power: 1.5kW
 
电机功率: 1.5kW

pc
 

2

2.16

Manual Butterfly Valve
 
手动蝶阀

Model: DN200
 
规格:DN200

pc
 

4



Type: D41W-0.1C
 
型号:D41W-0.1C





Material: Carbon   steel
 
材质:碳钢





Temperature:   Ambient temperature
 
温度:常温





Working pressure:   ≤0.01MPa
 
工作压力:≤0.01MPa





Equip with flange,   sealing washer and fasteners
 
配套法兰、密封垫片、紧固件



2.17

Bag Filter
 
袋式除尘器

Model: ZM48(A)
 
型号:ZM48(A)

pc
 

2



Air volume:   2100-3200 m3/h
 
风量: 21003200 m3/h





Total filter area:   36 m2
 
总过滤面积: 36 m2





Filter bag   quantity: 48 pcs
 
滤袋数量:48





Inlet air   temperature: ≤120
 
入口气体温度:≤120





Pressure drop:   ≤1200Pa
 
阻力:≤1200Pa





Inlet dust   concentration: ≤200g/Nm³
 
气体含尘浓度:≤200g/Nm³





Outlet dust   concentration: ≤30mg/Nm³
 
出口排放含尘浓度:≤30mg/Nm³





Cleaning   compressor air pressure: 0.5-0.7MPa
 
清灰压缩空气压力: 0.50.7MPa





Cleaning   compressor air consumption: 0.14 m3/min
 
清灰压缩空气耗气量:0.14 m3/min





Bearing negative   pressure: 5000 Pa
 
承受负压: 5000Pa





Pulse valve   quantity: 6 pcs
 
脉冲阀个数: 6



2.17M

Fan Motor
 
风机电机

Power: 3 kW
 
电机功率: 3 kW

pc
 

2

2.18

Bucket Elevator
 
斗式提升机

Model: NE15×17.6m
 
规格:NE15×17.6m

pc
 

1



Lifting   height:17.6m
 
提升高度: 17.6m



2.18M

Motor
 
电动机

Power: 7.5kW
 
功率:7.5kW

pc
 

1

2.19

Screw Conveyor
 
螺旋输送机

Model: LS250×17500mm
 
规格:LS250×17500mm

pc
 

1



Screw diameter:   250mm
 
螺旋直径: 250mm





Pitch: 250mm
 
螺距:250mm





Transportation   length: 17500mm
 
输送距离: 17500mm



2.19M

Motor
 
电动机

Power: 7.5kW
 
功率:7.5kW

pc
 

1

2.20

Electric Flat Valve
 
电动平板闸门

Model: 200×200
 
型号:200×200

pc
 

1

2.20M

Motor
 
电机

Power: 0.37 kW
 
功率:0.37 kW

pc
 

1

2.21

Flat Valve
 
平板闸门

Model: 300×300
 
规格:300×300

pc
 

2

2.22

Star Type Discharger
 
星型卸料器

Model: YJD16
 
型号:YJD16

pc
 

2

2.22M

Motor
 
电机

Power: 1.1kW
 
功率:1.1kW

pc
 

2

2.23

Bag Filter
 
袋式除尘器

Model: ZM32(A)
 
型号:ZM32(A)

pc
 

1



Air volume:   1500-2100 m3/h
 
风量: 15002100 m3/h





Total filter area:   24 m2
 
总过滤面积: 24 m2





Filter bag   quantity: 32 pcs
 
滤袋数量:32





Inlet air   temperature: ≤120
 

入口气体温度:≤120





Pressure drop:   ≤1200Pa
 
阻力:≤1200Pa





Inlet dust   concentration: ≤200g/Nm³
 
气体含尘浓度:≤200g/Nm³





Outlet dust   concentration: ≤30mg/Nm³
 
出口排放含尘浓度:≤30mg/Nm³





Cleaning   compressor air pressure: 0.5-0.7MPa
 
清灰压缩空气压力: 0.50.7MPa





Cleaning   compressor air consumption: 0.10 m3/min
 
清灰压缩空气耗气量:0.10 m3/min





Bearing negative   pressure: 5000 Pa
 
承受负压: 5000Pa





Pulse valve   quantity: 4 pcs
 
脉冲阀个数: 4



2.23M

Fan Motor
 
风机电机

Power: 1.5kW
 
电机功率: 1.5kW

pc
 

1

2.24

Silo Top Bag Filter
 
仓顶除尘器

Model: ZM32(B)
 
型号:ZM32(B)

pc
 

4



Air volume:   1500-2100 m3/h
 
风量: 15002100 m3/h





Total filter area:   24 m2
 
总过滤面积: 24 m2





Filter bag   quantity: 32 pcs
 
滤袋数量:32





Inlet air   temperature: ≤120
 
入口气体温度:≤120





Pressure drop:   ≤1200Pa
 
阻力:≤1200Pa





Inlet dust   concentration: ≤200g/Nm³
 
气体含尘浓度:≤200g/Nm³





Outlet dust   concentration: ≤30mg/Nm³
 
出口排放含尘浓度:≤30mg/Nm³





Cleaning   compressor air pressure: 0.5-0.7MPa
 
清灰压缩空气压力: 0.50.7MPa





Cleaning compressor   air consumption: 0.10 m3/min
 
清灰压缩空气耗气量:0.10 m3/min





Bearing negative   pressure: 5000 Pa
 
承受负压: 5000Pa





Pulse valve   quantity: 4 pcs
 
脉冲阀个数: 4



2.24M

Fan Motor
 
风机电机

Power: 1.5kW
 
电机功率: 1.5kW

pc
 

4

2.25

Liquid Blender

液体搅拌器

Model: JB12

型号:JB12

pc
 

2



Impeller   mataerial: Stainless steel

叶片材质:不锈钢



2.25M

Motor

电机

Power 0.37 kW

功率:0.37 kW

pc
 

2

2.26

Plastic Tank

塑料罐

Model: RQ1000

型号:RQ1000

pc

6



Volume: 1000L

容积:1000L





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