The double-roll granulator is designed by Henan Zhengkuang Machinery Co., Ltd. It is an efficient granulation equipment specially designed for granulation of powder and small particles.
After more than four years of development, the double-roll granulator produced by Henan Zhengkuang Machinery Co., Ltd. has undergone several generations of changes and is now very mature. It is widely used in granulation of bauxite, coal powder, limestone, coal gangue, shale, clay, etc.
This type of double-roll granulator has significant advantages such as uniform discharge, high yield, large output, compact structure, reasonable layout, and small footprint. At present, it is mainly used in the ceramsite industry and can fully meet the requirements of granulation process for sludge ceramsite, shale ceramsite, fly ash ceramsite, etc.
The equipment is mainly composed of a frame, a fixed roller device, a movable roller device, a transmission device, etc. It has a simple structure, stable and reliable, easy cleaning and maintenance, low energy consumption, and long life. It is a very ideal granulation equipment for the ceramsite industry. At the various ceramsite project sites of Zhengkuang, the equipment has been well received by customers.
The double roller granulator uses a motor to drive the reducer with a belt, and then drives the fixed roller and the movable rod to rotate synchronously through a chain. The material is passed between the two rods from above, and is squeezed by the double shafts and extruded from the round hole on the roller. While squeezing, the air between the material particles can also be discharged to increase the density and strength of the particles.
The use of this double roller granulator has certain requirements on the properties of the material. In order to achieve better granulation effect and higher granulation efficiency, the moisture content of the material is best controlled at about 25%. In addition, due to the limitation of its granulation principle, the double roller granulator requires that the quality of the raw materials should be relatively uniform and should not contain impurities with high hardness, such as iron blocks, otherwise it is easy to damage the roller skin.
The roller skin is a consumable part. After a period of use, the diameter of the through hole on the roller skin will wear and become larger, and it needs to be replaced to a certain extent. Taking this into consideration, the double roller granulator adopts a design of separation of the hub and the roller skin. When replacing the roller skin, you only need to remove the roller skin on the outside of the hub, then put on a new roller skin, and tighten it with fasteners.